Problems in Sawdust Briquette-Making and Recommended Solutions
1. The briquette is uncompacted
Causes:
a. The temperature is too high;
b. The screw of the extruder is severely deformed.
Solutions:
a. Reduce the temperature, but bear in mind that don’t reduce the temperature too quickly;
b. Fix the screw according to the requirements.
2. The briquette has too much cracks
Causes:
a. The Temperature is too high;
b. The screw is not well fixed;
c. The die is worn-out;
d. The lignin content in the sawdust is too low.
Solutions:
a. Reduce the temperature, but bear in mind that don’t reduce the temperature too quickly;
b. Lower the helix angle of the screw and increase the screw pressure;
c. Replace or fix the die;
d. Mix the sawdust with high proportion materials, or change the sawdust and reuse it after fermentation.
3. The density of the briquette is too low
Causes:
a. The temperature is too high;
b. The screw pressure is too low
Solutions:
a. Reduce the temperature;
b. Lower the helix angle of the screw and increase the screw pressure.
4. The extruder blew out
Causes:
a. The moisture in the sawdust is too high;
b. The hole in the center of the briquette is blocked.
Solutions:
a. Adjust the drying temperature to dry the sawdust;
b. See the solutions in the next point.
5.The hole in the center of the briquette is blocked
Causes:
a. The sharp end of the screw is deformed;
b. The sharp end of the screw is not smooth enough.
Solutions:
a. Adjust the coaxiality of the sharp end of the screw;
b. Polish the sharp end of the screw.
6. No briquette comes out and the sawdust returns
Causes:
a. The temperature is too low;
b. The screw pressure is too high.
Solutions:
a. Continues to increase the temperature;
b. Maximize the helix angle of the screw and lower the screw pressure
Here, I just list some common problems and recommended solutions in sawdust briquette-making, if you have any other problems in the process of charcoal production, feel free to ask me, I will try to help you solve it as possible as I can. Anyone interested in charcoal machine, also welcome to contact us.
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