What are the precautions for operating a continuous carbonization furnace?

The continuous carbonization furnace is a carbonization equipment that can process biomass into char. Because of its continuous feeding and continuous carbon removal process, it is called a continuous carbonization furnace, which is obviously different from the intermittent production of ordinary carbonization furnaces. The continuous carbonization furnace has the characteristics of environmental protection and energy saving, and the production efficiency is also high. Although the degree of automation is high when using the continuous carbonization furnace, there are also some operating matters that need to be paid attention to. Today Baite Environmental Protection will introduce them to you.

1. Raw material requirements for continuous carbonization furnace

The raw material requirements of the continuous carbonization furnace are dry and fluid raw materials less than 2 cm. If the original size is large, material jamming will occur, causing the material to be blocked in the carbonization furnace, or causing the material to be unable to be fed. If the original moisture content is high, the carbonization will be incomplete, or the combustible gas content will be too small to be reused.

2. Sealing of continuous carbonization furnace

The continuous carbonization furnace needs to withstand high temperatures of over 300°C during operation, and must maintain a good sealing effect. Once there is a problem with the seal, it may cause many dangers. On the one hand, it will lead to unstable pressure in the carbonization furnace, which may cause safety accidents; on the other hand, it will increase the energy consumption of the carbonization furnace and reduce production efficiency. When purchasing a carbonization furnace, you should choose high-quality products produced by regular manufacturers, and regularly maintain and inspect the carbonization furnace to ensure that its sealing performance is good. At the same time, corresponding safety equipment should be equipped, such as leakage alarms, etc.

3. Working temperature of continuous carbonization furnace

The continuous carbonization furnace operates continuously at high temperatures. It should be noted that the working temperature cannot exceed the equipment's endurance temperature. The working endurance temperatures of carbonization furnaces made of different materials are different. If the material quality of the continuous carbonization furnace is poor or the operation exceeds the operating temperature, the furnace may be damaged. The wall is burned through or deformed, causing safety accidents

4. Maintenance of continuous carbonization furnace

Insufficient maintenance of continuous carbonization furnaces may affect the performance of the equipment itself, resulting in equipment damage. For example, if the dust in the carbonization furnace pipes is not cleaned regularly, it may cause blockage, affect the combustion effect, lead to temperature control, etc. Secondly, improper maintenance may also cause damage to equipment components. For example, insufficient lubrication will cause increased wear of internal components of the carbonization furnace, shorten the service life of the equipment, and increase the equipment failure rate. In order to prevent the occurrence of these dangers, the maintenance of continuous carbonization furnaces should be strengthened. Regularly inspect all parts of the equipment and replace aging and damaged parts in a timely manner; regularly clean the equipment comprehensively to remove accumulated tar, dust, etc.; regularly add lubricating oil according to the instructions to extend the life of the equipment;